THICK FILM HYBRID MICROCIRCUITS

PLANT PARAMETERS
Capacity, per annum 3.2 million units
No. of shifts per day 2
No. Of days per year 300
Land Area Reqd. m2 500
MANPOWER
Managerial 1
Skilled 7
Unskilled 10
RAW MATERIAL
Alumina substrate Chip wire bonding
Cermet resistor pastes Chip capacitors
Cermet conductor paste Semiconductor devices
PLANT AND MACHINERY
Screen printer Hermetic sealing m/c
Resistor trimming m/c Reflow soldering m/c
Lead attachment M/c Oven
Ultrasonic cleaner Encapsulation M/c
Substrate cutting M/c Dip soldering system
Furnace Pick & place m/c
Microelectronics is the art and science of electronic circuits and systems realised from extremely small electronic components. The Hybrid Microcircuit is the physical realization of an electronic circuit from two or more discrete circuit elements, like integrated circuits, transistors, diodes, resistors, capacitors, transformers and conductors. These are usually mounted on an insulating substrate to produce circuit functions similar to but with advantages over monolithic integrated circuits. Thick Film Hybrid Microcircuits (TFHMC) are made with the substrate depositions designed and fabricated by screen printing; and then firing of layers of highly viscous pastes composed of noble metal powders, vitreous binders etc.

The Thick Film Hybrid Microcircuits would find application in the fields of Aeronautical, Defence, Medical, Space, Electronic Entertainment Devices, Research & Development, Information & Communication system.

Hybridization of the circuits will ensure reduction in cost as well as reliability of the product as compared to import substitutes. Easy access to technology source, Complete backup service are the added advantages of Thick Film Hybrid Microcircuits technology.

PROCESS

Fabrication of thick film hybrid microcircuits is done by the screen printing of conductive, dielectric and resistive pastes on to 96% alumina substrates. These pastes, when fired at temperatures in the range of 8000 to 10000C, become an integral part of the substrate and form the basic structure of the hybrid microcircuit. Out of tolerance resistors can be trimmed to desired values upto 1% accuracy or more, by using air abrasive / laser technique. Functional trimming is utilised where circuit function is of prime importance compared to specific value of resistance and tolerance. Discrete components, both active and passive, are added to the substrate with the generated basic structure to complete the circuit, and finally hermetically sealed into customer desired packages.

NRDC

National Research Development Corporation, a Government of India Enterprise, is a premier technology transfer Corporation with four decades of experience. It has helped establish over one thousand projects in the small and medium scale sector.

The supply of technologies and services to entrepreneurs extend both in the developing and developed countries like USA, Germany, Malaysia, Burma, Nepal, Senegal, Madagascar, Indonesia Philippines, Vietnam, Lanka, Kenya, Brazil, Bangladesh and Egypt.

Advantages of Indian technologies:

Services offered by NRDC


National Research Development Corporation
( A Government of India Enterprise )
20-22, Zamroodpur Community Center
Kailash Colony Extension
New Delhi 110 048. India
Ph: +91-11-26419904, 26417821, 26480767, 26432627
Fax: 011-26231877, 26460506, 26478010
Website:
www.nrdcindia.com
mail:
write2@nrdcindia.com