PLASTIC DISPOSABLE CONTAINERS

PLANT PARAMETERS
Capacity,  
Nos. per hour 6,000
Million per Year 28.8
Number of shifts 2
Working days / Yr 300
Land Reqd., m2 300
Covered Area, m2 200
MANPOWER
Manager 1
Skilled 13
Unskilled 6
RAW MATERIAL
(Per Annum)
Polystyrene, Tonne 820
UTILITIES (Per Annum)
Power, KwH 360000
PLANT & MACHINERY
Complant Sheet Line Extruder Offset Printing Machine
Automatic Forming machine Accessories & Spare Parts
Since the inception of thermoforming, the plastic disposable containers industry experienced was a revolutionary change all over the world. It’s day-by-day growing importance felt a constant need of improvement in techniques in order to produce attractive and hygienic products. The thin walled plastic disposable containers, because of its applicability in various industries and households, have gained wide acceptability all over the world. The major users of these containers are :

Railways/rail way canteens, Airline and Shipping Industry, Ice cream manufacturers, Hotels and canteens, Fruit juice makers, Jam, Jelly, Ketchup, Pickle manufacturers, Fast food manufacturers, Dairy industries, Processed food industries, Self vending/ Dispensing machines, Mineral water industries, Pharmaceutical industries, Detergent industries, etc.

Today attractive packaging is not the only aspect looked at, but the hygienic point is also given more attention. The convenience in the use of disposable containers at no extra cost is most important. The food and beverage industry prefers the disposable to avoid washing trouble.

The market of disposable plastic containers is fast growing particularly in coffee shops, hotels, restaurants, institutions, offices, households, hospitals, etc.

The plant being offered can produce a variety of plastic disposable containers like ice-cream cups, tea/coffee glass, fruit juice-soft drink glasses, tumblers, lids, trays, etc.

PROCESS

High Impact polystyrene (HIP) in granule form is fed to the extruder through the hopper which conveys the material to the screw and barrel unit where the materials is melted and mixed thoroughly. This molten material is further conveyed and passed through the T-die where the sheet is extruded. This sheet thus formed is then pulled and rolled by the pulling unit. Specially deckling arrangements in the T-die gives user to adjust and vary the thickness and width of sheet.

The sheet thus formed (in rolls) is transferred to the automatic forming machine. The material in roll form is fixed to the roll stand and conveyed to the heating station by the roll chain mechanism. The sheet being heated with radiation heating system, with infrared ceramic heater. This roll chain further conveys the material to the forming station where the heated sheet is converted into the desired container with special forming techniques in specially designed water cooled mould which not only forms the container but also trims the sides. The trimming wastage is automatically wound by the scrap winder, which later on is ground into fine pieces and re-cycled back into the extruder with fresh HIP granules. Containers thus formed are attractively decorated with colours by dry offset printing machine.

NRDC

National Research Development Corporation, a Government of India Enterprise, is a premier technology transfer Corporation with four decades of experience. It has helped establish over one thousand projects in the small and medium scale sector. The supply of technologies and services to entrepreneurs extend both in the developing and developed countries like USA, Germany, Malaysia , Burma , Nepal, Senegal, Madagascar, Indonesia Philippines, Vietnam, Lanka, Kenya, Brazil, Bangladesh and Egypt.

Advantages of Indian technologies:

 

Services offered by NRDC


National Research Development Corporation
( A Government of India Enterprise )
20-22, Zamroodpur Community Center
Kailash Colony Extension
New Delhi 110 048. India
Ph: +91-11-26419904, 26417821, 26480767, 26432627
Fax: 011-26231877, 26460506, 26478010
Website:
www.nrdcindia.com
mail:
write2@nrdcindia.com