PREPARATION OF OXYGEN SCAVENGERS

PLANT PARAMETERS

Capacity, lit./day

100

No.of Shifts / day

1

Working days / Yr

300

Toal Land Area, m2

500

Covered Area, m2

50

MANPOWER

Managerial

1

Skilled

3

Unskilled

2

Total

6

RAW MATERIAL

Lit

Per annum

Hydrazine hydrate

30000

Catalyst

 

PLANT & MACHINERY

Glass lined tank

Stirrer

Filteration unit

Heater

Packaging unit

 

The removal of dissolved oxygen from water during its treatment is an utmost step particularly for steam generating system, as the dissolved oxygen aggregate the corrosion of the metals. Although, there are several methods available for removal of such oxygen, all of them are not effective and require prolonged treatment time. The use of scavengers for removal of oxygen is found to be an effective and less time consuming way. The National Metallurgical Laboratory, Jamshedpur, India has developed a "Catalytic Oxygen Scavengers" which is found to be capable of removing oxygen from water to the extent of 96%. This catalytic scavenger would be very useful in the prevention of corrosion of metal equipments in steam generating system, water circulating system, automobile radiators, boiler water, drilling fluid used in drilling oil and gas wells etc.It can be used in any type of steam or hot water boiler system.

In India there are many power plants coming up in the neer future, some of them are under implementation stage and others are in the pipeline. The demand for boiler water treatment chemicals are going to be increased tremendously. The Catalytic Oxygen Scavengers will therfore poses a very good potential. The present demand is in the range of approximately 1000-tonnes annually which is expected to increase further with the growth of industries.

PROCESS

The process for preparation of oxygen scavenger involves chemical reactions of the ingredients in stages under controlled conditions. Property-wise the oxygen scavenger developed at National Metallurgical Laboratory, Jamsh-edpur, removes 96% of dissolved oxygen. Normal pollution control precaution are to be adopted.

ADVANTAGES

It is efficient in the removal of dissolved oxygen from Industrial boilers, process water steam generating system upto high pressures. It removes 2.8 ppm of oxygen per minute at 40 ppm, whereas the conventional one removes 0.3 ppm of Oxygen per minute. The product provides a supplemental control for dissolved oxygen by reducing oxygen entrained in the water system. Reduction of the entrained oxygen eliminates oxidation corrosion of the piping and boiler water surfaces which would occur without proper control.

SCALE OF DEVELOPMENT

The laboratory has carried out work on 5 litre batch scale.

SAFETY CONSIDERATION

Avoid contact with skin or eyes. Wear safety goggles & gloves. Wash the contacted area with water.

NRDC

National Research Development Corporation, a Government of India Enterprise, is a premier technology Transfer Corporation with four decades of experience. It has helped establish over one thousand projects in the small and medium scale sector. The supply of technologies and services to entrepreneurs extend both in the developing and developed countries like USA, Germany, Malaysia, Myanmar, Nepal, Senegal, Madagascar, Indonesia Philippines, Vietnam, Sri Lanka, Kenya, Brazil, Bangladesh and Egypt.

ADVANTAGES OF INDIAN TECHNOLOGIES:

SERVICES OFFERED BY NRDC




National Research Development Corporation
( A Government of India Enterprise )
20-22, Zamroodpur Community Center
Kailash Colony Extension
New Delhi 110 048. India
Ph: +91-11-26419904, 26417821, 26480767, 26432627
Fax: 011-26231877, 26460506, 26478010
Website:
www.nrdcindia.com
mail:
write2@nrdcindia.com