NATURAL DYES FROM FOREST BIOMASS

 

Until the discovery of synthetic dyes in 1856, the plant and animal kingdom provided all the materials for dyeing textiles, for preparation of paints and cosmetics, and for making food stuffs visually more attractive. Use of synthetic dyes involves release of large amount of hazardous chemicals in the environment during their production and also during their subsequent use. With the environmentally benign products becoming a top priority in recent years, dye industry has turned its attention to newer products which cater of fashion trends as well as environmental specifications. Recent ban in India and abroad on the use of azo dyes possessing carcinogenic properties has led all major dye stuff manufacturers to search for benign alternatives. The safest may be the use of eco-friendly natural dyes.

THE TECHNOLOGY

Research carried out at the Forest Research Institute, Dehradun has led to the development of processes for the extraction of natural dyes from some abundantly occurring plant materials of forest origin. These dyes may be used for imparting different shades on silk, wool and cotton using common mordants like alum, salts of iron, tin and chrome. Different combinations of mordants impart unique shades.

The processes employed for the extraction of dyes simple, low-cost and eco-friendly. Processes for numerous shades developed from a number of species, covered under 3 patents, are available for transfer and with the scope of natural dyes widening prominently, dye manufactures are anticipated to take them up in the near future in big way.

THE ECONOMICS

Its now possible to produce marketable natural dyes, which would provide eye-catching shades, with the simple workable techniques developed at FRI. The forest biomass can be used for the production of dye of cottage scale, thus leading to employment generation for the people through value addition tot he non-wood forest products along with creating an additional source of revenue. The cost of raw materials varies from Rs. 2 to Rs. 40 per kg depending upon the material used for isolation of dyes and the site of requirement. Processes have also been standardised to use the dye raw materials directly for dyeing different fabrics.

SAFEGUARDING THE ENVIRONMENT

Azo dyes cause harmful effects during their production and subsequent use. The EEC has promulgated at "EC Control of Substance Hazardous to Health Act, 1989" and published a red list enumerating a number of chemicals, the presence of which in any kind of fabric has been banned. An ordinance in Germany stipulates that no garment or any other article that comes into contact with the skin shall contain any of the twenty aromatic amines named there under. Similar restrictions have been imposed in many other countries. In India, the ban on the use of azo dyes has been imposed by the Union Ministry of Environment and Forest under section 6(2) (d) of the Environment (Protection) Act, 1986 read with the Rule 13 of the Environment (Protection ) Rules, 1986.

Due to environmental awareness the natural dyes obtained from plants and animals are the dyes of 21st century. Their production as well as trade is anticipated to increase manifold in the times to come.

 

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