CONTINUOUS KHOA MAKING MACHINE

PLANT PARAMETERS
Capacity, Nos. PA 24
No.of Shifts / day 2
Working days / Yr. 300
Land Area, m2 300
Covered Area, m2 200
MANPOWER
Managerial 1
Skilled 4
Unskilled 8
RAW MATERIAL
SS plate MS plate
SS pipes Accessories
Shaft Flange
Gear Pump Motor
Pressure Gauge Safety Valve
UTILITIES
(Per Tonne of products)
Power, KwH 1500
PLANT & MACHINERY
SS Rolling Mill Lathe
Drilling m/c Welding set
Tools Grinder
Khoa is an important ingredient in the manufacture of milk based sweets. It is used for manufacturer of different varieties of sweets like burfi, kalakand, gulab jamun, peda etc. In addition to sweet making it has also application in industries like confectioneries and small scale food industries.

Depending on the quality of milk about 1 Kg of khoa is produced from 4 to 6 Kg of milk and with this assumption the total consumption of this product is estimated to be around 9 million tons / annum ( around 5.5 % of total indigenous milk production). Presently, khoa is made in jacketed kettles or open trays (‘Kadai’) which have a number of disadvantages. The major Disadvantages with the conventional method.

  • Batch process and not suitable for large scale production
  • Unsanitary operation
  • Spillage of the product which makes the floor slippery causing accident
  • Bulky equipment due to low heat transfer co-efficient.
  • Formation of hard scale of milk protein on heating surface resulting low efficiency
  • Long residence time in the equipment causing greater risk of spoilage of the product
  • Excessive strain and fatigue on the operator

Keeping in mind the disadvantages, a new machine has been designed by National Dairy Research Institute, Karnal on the basis of heat transfer and hydrodynamics in non-Newtonian mechanically agitated thin film. It is a cascade system comprising of two horizontal straight sided thin film scraped surface heat exchangers. The equipment is fabricated and tested for the manufacture khoa from standardised buffalo milk. In this heat exchanger, milk is concentrated to about 40% total solid which then flows into the second heat exchanger. The newly designed has several advantages like :

  • High heat transfer co-efficient
  • Total absence of fouling of heat transfer surface
  • Short residence time which results in high production capacity
  • Product is confined to thin film on the heating surface and consequently hold volume is extremely small
  • Adaptable to easy automation and cleaning in place (CIP).
  • Hygienic operation
  • Uniform product quality

PROCESS

The equipment can be fabricated in a workshop with stainless sheet. The accessories are attached with the equipment.

NRDC

National Research Development Corporation, a Government of India Enterprise, is a premier technology transfer Corporation with four decades of experience. It has helped establish over one thousand projects in the small and medium scale sector.

The supply of technologies and services to entrepreneurs extend both in the developing and developed countries like USA, Germany, Malaysia, Burma, Nepal, Senegal, Madagascar, Indonesia Philippines, Vietnam, Lanka, Kenya, Brazil, Bangladesh and Egypt.

Advantages of Indian technologies:


National Research Development Corporation
( A Government of India Enterprise )
20-22, Zamroodhpur Community Center
Kailash Colony Extension
New Delhi 110 048. India
Ph: +91-11-26419904, 26417821, 26480767, 26432627
Fax: 011-26231877, 26460506, 26478010
Website:
www.nrdcindia.com
mail:
write2@nrdcindia.com