INVERT SUGAR (SYRUP)

PLANT PARAMETERS
Capacity, TPA 1500
No.of Shifts / day 3
Working days / Yr 300
Total Land Area, m2 2400
Covered Area, m2 700
MANPOWER
Managerial 2
Skilled 8
Unskilled 10
RAW MATERIAL
(Tonne per
Tonne of Product)
Sugar 0.56
UTILITIES
(Per Tonne
of Product)
Power, KwH 20
Water, KL 0.44
PLANT & MACHINERY
Mixing tank Bioreactor
Storage tank filter Press
Product collector Flow recorder
A considerable change in the market of sweetening of foods has been observed and the dominance of sucrose as a major carbohydrate sweetener has been challenged. A wide range of new and more desirable carbohydrate-based sweeteners have emerged on the scene to keep pace with the advances in food technology. These sweeteners have wide applications in the food and pharmaceutical industries. The most important among them is Invert Sugar, an equimolecular mixture of glucose and fructose. Invert sugar is a valuable sweetener in food and pharmaceutical application because of its functionally more desirable properties i.e. high osmotic pressure, high solubility and humid nature.

Some of the important applications of Invert Sugar are :

  • Sweet-meat, bread, biscuits, chocolates, condensed milk, jams, jelly etc.
  • Syrups in the pharmaceutical industry.
  • Beverages including aerated beverages.
  • As a substitute for honey.
  • Infant foods.
  • Intravenous injectables for treatment of certain pathological conditions such as diabetes.
  • In paper and tobacco industries. because of its humectancy.

PROCESS

The conventional method of manufacturing Invert Sugar involves acid hydrolysis of sucrose, the popular and cheap sweetener. However, such acid hydrolysis has a low conversion efficiency, high energy consumption and thus cost of production is high. The acid-hydrolysed product also contains impurities introduced by uncontrollable parameters during inversion. The said conversion can also be achieved by enzymatic action of invertase on sucrose with a conversion efficiency of almost 100% without the inherent disadvantages of acid hydrolysis. The key to the process developed is a specific enzyme for the continuous production of concentrated Invert Sugar using immobilised yeast cells in an inorganic insoluble matrix.

 

MARKET :

SPECIFICATIONS
Description Pale straw colour, Transparent syrup with no free suspended particle
Taste !.2 times sweeter than sugar
Concentration 97 % Total Reducing Sugar
pH 6.2
Optical rotation Laevorotatory

Invert sugar is sometimes referred to as artificial honey since its composition and properties are nearly same. In the developed nation, all sweetening in confectionery , beverages and other industries as are mentioned above is done by Invert sugar or High fructose syrups for distinct advantages like taste ,flavour and texture. The concept has not picked up in the developing nation mainly due to lack of knowledge and poor availability. As the price of invert sugar is only marginally higher than normal sugar, the demand picks up phenomenally in its easy availability.

NRDC

National Research Development Corporation, a Government of India Enterprise, is a premier technology transfer Corporation with four decades of experience. It has helped establish over one thousand projects in the small and medium scale sector.

The supply of technologies and services to entrepreneurs extend both in the developing and developed countries like USA, Germany, Malaysia, Burma, Nepal, Senegal, Madagascar, Indonesia Philippines, Vietnam, Lanka, Kenya, Brazil, Bangladesh and Egypt.

Advantages of Indian technologies:


National Research Development Corporation
( A Government of India Enterprise )
20-22, Zamroodhpur Community Center
Kailash Colony Extension
New Delhi 110 048. India
Ph: +91-11-26419904, 26417821, 26480767, 26432627
Fax: 011-26231877, 26460506, 26478010
Website:
www.nrdcindia.com
mail:
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